Integration of radio systems into wearables, vehicles or infrastructure using flexible hybrid electronics (FHE) technologies enables advanced multifunctional devices that are conveniently integrated into systems. This study presents the development and testing of printed devices for radio applications. The aim of this work is to advance the development of radio systems with printed FHE features using novel printing techniques and design rules. The integration of printed radio systems benefits applications in aerospace, defense, medical, and consumer electronics.
NextFlex has integrated printed RF features in a series of projects with flexible, programmable FHE microcontrollers (MCU). This platform combines standardized FHE manufacturing processes with the integration of advanced thinned bare die MCUs and novel packaging techniques. In this presentation, we will discuss optimizing FHE systems to maximize RF performance. This will include challenges of design, simulation, and testing fully packaged FHE systems. In addition, we will discuss advancements in material science and manufacturing techniques that could lead to more flexible, durable, and cost-effective printable RF FHE systems.